Video 2: PFMEA Step 2 Structure Analysis
About this lesson
In this lesson, you will move to the "Structure Analysis" phase where the manufacturing system is broken down into manageable parts including Process Items, Process Steps, and Process Work Elements. The video demonstrates how to visualize the scope and define the specific process flow required to manufacture the product, utilizing a practical case study of an injection molding process to illustrate the breakdown of the system.
You will discover how to dissect the manufacturing process to understand the relationship between the finished product and specific process operations, and how to conduct a 4M analysis (Man, Machine, Material, Method) to identify potential risks. The lesson teaches you how to map the manufacturing process flow and correctly complete the Structure Analysis section of the FMEA template by defining the specific inputs and resources required for each step.